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Small Standard Descaling Machine

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Hot Forged Auto Gears High Standard Scale Descaling Machine

High Standard Forging Descaling Machine is applicable to the oxide scale cleaning of hot forged car gears, agricultural components and tractor parts etc. This machine can clean the scale of 20-80mm diameter round bars after induction heated and also could clean the size under 100*80mm billets.

  • Item NO.:

    DMS-80-100-20
  • Payment:

    50%DOWN PAYMENT,50% BEFORE SHIPPING
  • Product Origin:

    CHINA
  • Color:

    BLUE
  • Goods stock:

    100
  • Product weight:

    650 kg
  • Shipping Port:

    SHANGHAI
  • Lead Time:

    1 MONTH
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Product Details

                                          Car Gears 8.25KW Standard Descaling Machine

The car gears forging descaling machine adopts the principle of high-pressure water descaling system, and the water pressure can reach 1.8-2.0mpa. It can effectively remove the scale of hot forged gears under high temperature while the cooling range of forgings can be controlled within 30 ℃. At present, this descaling equipment has been widely used in China, and the improvement of forging surface quality has been recognized by the market.

Descaling Machine With High Pressure Water System


The descaling machine from Descaling technology, the main body of the equipment is composed of a pressure system, a transmission system and a filtration system. The three systems jointly use the principle of high-pressure water descaling to complete the cleaning process of the forging scale.




The high-pressure water descaling system is adopted and generated by the high-pressure water pump enters the descaling nozzles which could be sprayed on the surface of the forging (or intermediate billet). The oxide scale has undergone the process of being cut, rapidly cooled and contracted, peeled from the base material, and washed away from the surface of the forging, thereby removing the oxide scale.


High Pressure Pump Forging Descaling Machine

Oxide Scale Cleaning Descaling System


The descaling machine is equipped with two water tanks. The water tank has a built-in filter screen and a net basket to form the filter system of the equipment to prevent oxide scale from entering the water pump and affect the service life of the equipment. At the same time, it is equipped with a magnetic shovel to clean the oxide scale in the water tank.




The frequency conversion motor and the chain constitute the transmission system, which is responsible for transporting the forgings for the cleaning process. The transmission speed of the chain can be adjusted to ensure that the temperature of the forgings after cleaning is small, which is conductive to subsequent forging.


Forgings Transmission Chain for Descaling Machine



1,The main body of the water tank is made of 304 stainless steel and body color can be customized

2,The exit and entrance adopt integral welding with high parallelism
3,Front and back built-in baffle, less splash, easy maintenance
4,Integral cover to protect pump motor
5,Compared with the conventional descaling machine, the flow rate is large, and it is suitable for the refractory oxide scale products6,The nozzle mounting seat is welded with stainless steel, which is easy to maintain
7,Comprehensive treatment of oxide skin, less lower the temperature

8,After removing the oxide scale, the metallographic structure of the product has no chang



Name
Model Dimension(mm) Equipment power Pump brand Flow
Small standard descaling machine
DMS-80-100-20
1450*1830*1475
8.25KW
Nanfang pump
8m³/h
Suitable for bar diameter(mm)
Width and height after blank making(mm)
Number of nozzles
Material
Transmission motor
Chain specification
20-80
100*80
16
304 stainless steel
Speed control motor
12A

Hot Billet Cleaning Descaling Machine

Forging Production Line Descaling Machine

Production Workshop For Descaling Machine

1. What kind of forging pieces is descaling machine suitable for?

The descaling machine is applicable to the hot forging production line. It can clean the oxide scale generated after heated by induction furnace and effectively improve the surface quality of products.
2. How to choose the model of descaling machine? Can it be customized?
You can select the corresponding standard model through the diameter of the round bar and the size of the billet after making. For details, please check the parameter navigation bar of the webpage. If there is a need for customization, we can also provide customized services according to the customer's raw material size and process.
3. How to daily maintain descaling equipment?
We will recommend that customers regularly clean the oxide scale in the water tank. You only need to use a magnetic shovel to remove most of the oxide scale. But also regularly replace the water in the water tank to ensure a normal filtration cycle.
4. Does the principle of high-pressure water descaling change the metallographic structure?
This method has been tested by a third-party organization. The test report shows that there is no change in the metallographic structure before and after cleaning, which has no effect on the later process.
5. How effective is the descaling machine? Is there a reference video for descaling equipment?
Descaling Technology has served more than a thousand forging factories in China, and received a large number of market feedback results. Regarding the on-site use of the equipment, please click into official YouTube account as below for more information.
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